QINGGONG Machinery
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Continuous Rocker Barrel Shot Blasting Machine
Continuous Rocker Barrel shot blasting machine is automatic, continuous, dust-free shot blasting equipment, with a high degree of flexibility to meet the changing production requirements. It can quickly adapt to the production efficiency, processing technology and market demand changes. It can be easily integrated into the production line with other processing equipment, which can realize the automatic production process. This can ensure the whole production process line reach to the high production efficient and low-cost operation while improving the working environment. 

Product Description

Video

Basic Specification

Type DT-11-350 DT-14-450 DT-17-650 DT 20-650
DT-14-650
DT-14-850 DT-17-850 DT 20-850
DT-14-1050
Max. workpiece diagonal (mm) 400  850  980 1150 
Throughput rate (t/h) 2-5  8-25  15-33  15-38
Max. workpiece weight (kg) 30  150  150 150 
Number of blast wheels 3  4-10  6-10 6-10 
Power per blast wheel (kW) 45  37-45  37-45 37-45 

The shot blasting are sectional and contain individual modules for easily transportation and installation.

The inlet and outlet vestibule modules are separated from the shot blasting chamber through a multi-rubber curtains to block the spattered blasting media.
The shot-blasting machine is tilted slightly downward in the flow direction of the workpiece, including the rocker barrel, abrasive reclaim system, blasting turbine system, dust collector system and electric control panel system.
The polygon shaped trough is made by high manganese steel plate with a thickness 16mm or 20mm, the perforated swing-trough is advantageous to reclaim the abrasive.
The polygon shaped trough swing angle is in the 120° stroke  to gently tumble the workpieces.The frequency of the rocking motion of the trough and the abrasive supply to the blast wheels are controlled based on pre-programmed parameters depending on the flow rate and volume of parts.

This ensures optimum blast cleaning results and minimum wear, even when the flow-rate of parts is irregular. The high power abrasive streams - aimed at parts from above - reach, and thoroughly clean all surfaces and interior areas.

Application

Removing sand and cores from castings
Descaling castings and forgings
Handling mixed and single products runs
Cleaning cluster

Keeping the blast cleaning performance at a consistently high level, regardless of any fluctuations in production rates

Blast turbines

★Cantilever centrifugal high efficiency blast wheel, can operate clockwise or counter-clockwise, optimum abrasive flow rate for faster cleaning.
★impeller adopted #40 Chrome wear resistant cast iron.
★High chrome wear resistant cast iron for blades, control cage, abrasive distributor.
★Dynamic and static balance.
★Blades of impeller weight tolerance≤±1.5g.
★Unbalanced torque tolerance≤±7.5Nmm.
★Direct drive blast wheel with special motor bearings means less spare parts, less noise, energy-efficient, large abrasive flow rate and good cleaning effect ,etc. advantages.
★Machined housing ensures proper alignment of all internal parts.
★Less part wear due to greater concentricity and more precise alignment.
★Safety interlock is fitted on the housing cover to protect the workers safety.

★Particular guard liner structure increase the abrasion resistant lifespan 60% to 200%. 


Pneumatic Abrasive dosing units

★Patented pneumatic control abrasive gate valve, which depend on cylinder to control stroke so as to control the blast wheel in long-distance. This avoids motor burned, blast wheel jammed, shot idling blast and people injured caused by common abrasive control valve closure lax
★Abrasive flow is indicated at the ammeter at the electrical switch and control box.
★Adjusting the bolt on the abrasive control valve can conveniently adjust the abrasive flow rate to an required amount
★In order to be able to dismount the abrasive control unit from the silo for repair works and to avoid any abrasive outflow for each unit one manual slide is installed in front of the abrasive control unit.

Abrasive cleaner

Our patented abrasive cleaner is applied for recycling shot/grit, which is to ensures high quality blasted surface and munimal abrasive shot. As the abrasive is so durable it is able to be recycled hundreds of times, resulting in an extremely low abrasive breakdwon rate.
Critical to achieving this efficiency is the effectiveness of the abrasive recycling plant. Poorly designed or manufactured abrasive recycling systems will not correctly recycle the abrasive and are unable to maintain the correct abrasive working mix.
Our patented abrasive separator consists of an extended rotary separator drum that will totally remove all big clumps including big wast, scrap and paint chips etc. The abrasive is then fed through a gravity air wash separator where all dust, degraded abrasive and waste is drawn out of hte good abrasive by an air current.
Only good, correctly sized abrasive is fed back to the abrasive storage hopper and blast pots for recycling.
Our patented abrasive cleaner ensures maximum recyling rates of the abrasive and high quality surface finishing is achieved.



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