Key consideration and information required for the blasting and painting preparation production line would include:
★Maximum dimension and weight of work piece
★Production volume required for the various work pieces
★Number of blast operators and production shifts
★Abrasive media type that will be used
★Physical size and limitations of the installation site(if any)
★Availability of existing work handling equipment
★Availability and size of compressed air supply
★Availability and type of electrical supply
★Integration of blast room/equipment system and paint room/equipment system with other new or existing factory equipment(e.g. bridge crane, guide rail, work car trolley etc.)

★Customer’s project budget

Tailord Blast room/Blast machine

For the blasting system,  you can choose the air blast or wheel blast by manual or automatically blast cleaning.
The automatic blast machine have high productivity and energy saving advantages, it is your first choice for the preparation line.
But sometimes due to the blast cleaning object items special structure or productivity requirements, the customer prefer to choose the tailored blast room system.

The underfloor recovery systems

Underfloor recovery systems are installed to recover spent abrasive, convey it to the abrasive separation system and onto storage ready for reuse without any manual labour being required in the case of full recovery, or minimum labour in the case of partial recovery floors.
There are two main types of Recovery Systems used.
These are:
1.  Pneumatic ‘Waffle” type floors
2.  Mechanical Sweeper floors

Pneumatic ‘Waffle” type floors

Qinggong’s waffle floor system is a modular pneumatic vacuum recovery solution that can be fitted to any blast room project.
High velocity air is drawn through the center duct and down the length of the waffle module; spent abrasives and debris falling into individual hoppers are pneumatically conveyed down the center duct to the adjustable cyclonic reclaimer assembly.

Mechanical scraper abrasive recovery system

The most specified product in our range. This scraper floor has many features that separate it from those offered by our competitors. The scrapers comprise of a natural rubber flap set against a steel comb, multiples of which are set inlong frames.
The depth of the recovery channel is only 200mm to 500mm ensuring that in many instances, ie. Those where objects being taken into the booth may be carried by hand, it can be located directly onto an existing factory floor. When a flush finish is required between the factory floor and the blast room, only minor excavation is required. The scraper system is covered by a pedestrian grating on which the operator stands and through which the abrasive falls. In certain applications when heavy items are being processed, this grating can be increased in      strength to provide greater loading capacities. An alternative method of supporting a heavier item is to incorporate rails into the floor, positioned conveniently between the recovery corridors on which a bogie can be mounted.
It is very convenient to maintenance the scraper.
Perhaps the first question that needs to be asked is what criteria will help me to decide which is best for my application? What disadvantages and advantages does each have?
    Please do not heistate to contact us immediately, our professional sales will help you to get contact with our professional engineer.

The continuous  structure of blast tank with CLEMCO abrasive control valve system

since abrasive material recycling is automatically and simultaneously done, and at the same time we choose the continuous structure shot blasting system, the advantages as follows:
The blasting gun can continuously work without any stop.
No need Large capacity elevator and a much larger capacity for storing abrasive.
Reduce the energy consumption and larging abrasive store in the whole system
 

Dust collector

Qinggong Machinery adopt three-stage dust collecting system
First stage is abrasive sedimentation chamber;
Second stage is cyclone dust collector;
Third stage using import DONALDSON filter material cartridge filters, vertrical fixed unique structure is greatly convenient for maintenance.
The cartridge filter adopt Venturi principle venturi tube pulse-jet dust collecting system for clearing the dust on the filter cartridge

Tailord Paint room/Powder Coating Oven Application

Regarding the Powder Coating Oven Application, it is composed by painting system, curing system, loading and unloading system, environmental system. It is commonly used for large batch small parts.
For the special structure large parts, we usually use a tailored paint room system.  

Composition and founction

The whole system have two founctions: painting and heating. During painting process, the whole system have ventilation, improve the operators working conditions, air purification, paint mist treatment and and heating up cycled air founctions. The main equipment of the system include enclosure, air supply system, heating system, air exhaust system and paint mist treatment system, air purification system, emissions monitoring alarm system and electric control system. The enclosure system are composed by painting room main body, doors, frames, lighting system, safety door,ect., it form the painting work closed space. The air supply system are composed by air supply system and heat air generated system.
The air supply system founction is to satified the inside ventilation requirements, ensure that the paint mist will be well captured during painting process, so as to let the operators working condition reach to local Labor protection requirements.

Tailord Blast room/Blast machine

For the blasting system,  you can choose the air blast or wheel blast by manual or automatically blast cleaning.
The automatic blast machine have high productivity and energy saving advantages, it is your first choice for the preparation line.
But sometimes due to the blast cleaning object items special structure or productivity requirements, the customer prefer to choose the tailored blast room system.

The underfloor recovery systems

Underfloor recovery systems are installed to recover spent abrasive, convey it to the abrasive separation system and onto storage ready for reuse without any manual labour being required in the case of full recovery, or minimum labour in the case of partial recovery floors.
There are two main types of Recovery Systems used.
These are:
1.  Pneumatic ‘Waffle” type floors
2.  Mechanical Sweeper floors

Pneumatic ‘Waffle” type floors

Qinggong’s waffle floor system is a modular pneumatic vacuum recovery solution that can be fitted to any blast room project.
High velocity air is drawn through the center duct and down the length of the waffle module; spent abrasives and debris falling into individual hoppers are pneumatically conveyed down the center duct to the adjustable cyclonic reclaimer assembly.

Mechanical scraper abrasive recovery system

The most specified product in our range. This scraper floor has many features that separate it from those offered by our competitors. The scrapers comprise of a natural rubber flap set against a steel comb, multiples of which are set inlong frames.
The depth of the recovery channel is only 200mm to 500mm ensuring that in many instances, ie. Those where objects being taken into the booth may be carried by hand, it can be located directly onto an existing factory floor. When a flush finish is required between the factory floor and the blast room, only minor excavation is required. The scraper system is covered by a pedestrian grating on which the operator stands and through which the abrasive falls. In certain applications when heavy items are being processed, this grating can be increased in      strength to provide greater loading capacities. An alternative method of supporting a heavier item is to incorporate rails into the floor, positioned conveniently between the recovery corridors on which a bogie can be mounted.
It is very convenient to maintenance the scraper.
Perhaps the first question that needs to be asked is what criteria will help me to decide which is best for my application? What disadvantages and advantages does each have?
    Please do not heistate to contact us immediately, our professional sales will help you to get contact with our professional engineer.

The continuous  structure of blast tank with CLEMCO abrasive control valve system

since abrasive material recycling is automatically and simultaneously done, and at the same time we choose the continuous structure shot blasting system, the advantages as follows:
The blasting gun can continuously work without any stop.
No need Large capacity elevator and a much larger capacity for storing abrasive.
Reduce the energy consumption and larging abrasive store in the whole system
 

Dust collector

Qinggong Machinery adopt three-stage dust collecting system
First stage is abrasive sedimentation chamber;
Second stage is cyclone dust collector;
Third stage using import DONALDSON filter material cartridge filters, vertrical fixed unique structure is greatly convenient for maintenance.
The cartridge filter adopt Venturi principle venturi tube pulse-jet dust collecting system for clearing the dust on the filter cartridge

Tailord Paint room/Powder Coating Oven Application

Regarding the Powder Coating Oven Application, it is composed by painting system, curing system, loading and unloading system, environmental system. It is commonly used for large batch small parts.
For the special structure large parts, we usually use a tailored paint room system.  

Composition and founction

The whole system have two founctions: painting and heating. During painting process, the whole system have ventilation, improve the operators working conditions, air purification, paint mist treatment and and heating up cycled air founctions. The main equipment of the system include enclosure, air supply system, heating system, air exhaust system and paint mist treatment system, air purification system, emissions monitoring alarm system and electric control system. The enclosure system are composed by painting room main body, doors, frames, lighting system, safety door,ect., it form the painting work closed space. The air supply system are composed by air supply system and heat air generated system.
The air supply system founction is to satified the inside ventilation requirements, ensure that the paint mist will be well captured during painting process, so as to let the operators working condition reach to local Labor protection requirements.

The ventilation type adopt top air supply and bottom air suction, so as to realize  laminar air supply inside the closed space, the inside load air speed is larger than 0.35m/s.

 

 Please do not heistate to contact us immediately, our professional sales will help you to get contact with our professional engineer.

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